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Thermal Bond Nonwoven: What It Is, How It’s Made & Yiting’s Custom Solutions

Thermal Bond Nonwoven: What It Is, How It's Made & Yiting's Custom Solutions

What is Thermal Bond Nonwoven?

Thermal bond nonwoven is a type of fabric created by bonding fibers using heat, often without the need for additional adhesives or mechanical entanglement. This technique delivers lightweight, durable materials with controlled air permeability. At Yiting, thermal bonding is used in the production of stable, breathable nonwovens ideal for fruit protection bags, packaging, and multilayer filtration.

How is Thermal Bond Nonwoven Made?

The thermal bonding process typically includes:

  1. Web Formation– Fibers are carded or airlaid into a uniform web.

     

  2. Heat Bonding– The web passes through heated rollers or ovens, where thermoplastic fibers (like PE or PP) melt and bind the structure.

     

  3. Cooling & Finishing– The bonded fabric is cooled and rolled for further processing.

Yiting employs precise thermal control systems to maintain uniform bonding without damaging fiber structure, resulting in consistent performance.

Material Characteristics & Technical Advantages

Thermal bond nonwoven offers several advantages:

  • Lightweight yet durable

  • Consistent thickness and surface quality

  • Customizable breathability and stiffness

  • Binder-free and low lint

  • Compatible with biodegradable thermoplastics (e.g., PLA)

This makes it well-suited for both disposable and reusable applications.

Yiting Product Applications & Examples

Yiting uses thermal bond nonwoven in products such as:

  • Fruit Protection Bag Material– Breathable and structured nonwoven for fruit bagging.

     

  • Packaging Liners– Stable, clean layers ideal for customized packaging.

     

  • Layered Filter Substrates– Structural support in composite filters (custom projects).

Customization & Partnership Options

Yiting offers:

  • Custom fiber blends (PP, PE, PLA, bicomponent fibers)

     

  • Control over weight, thickness, air permeability

     

  • Sampling and small-batch production

     

  • OEM/ODM capabilities with compliance for food-contact and EU export

We support flexible development from R&D to full-scale production.

Proven Track Record & Global Reach

Examples of Yiting’s thermal bond collaborations:

  • Supported an Israeli agricultural tech firm with custom fruit bag liners

  • Supplied thermal-bonded nonwovens to Southeast Asia for industrial packaging

Our global partners trust Yiting for reliable, quality-controlled delivery.

FAQ

Q1: What is thermal bond nonwoven best used for?

A: Fruit protection, packaging, multilayer filters, and hygiene liners.

Q2: Can thermal bonding work with PLA or biodegradable materials?

A: Yes, we offer PLA-compatible thermal bonding options.

Q3: Does Yiting offer small-batch and customized bonding?

A: Absolutely. We tailor production to your technical needs and volumes.

Need thermally bonded nonwoven for packaging, agriculture, or filters? Contact Yiting for tailored solutions and quick sampling support.
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